Hydraulic Cone Crusher

What is Hydraulic Cone Crusher?

The Zoneding hydraulic cone crusher is a modern cone crusher that incorporates the advantages of both single cylinder hydraulic cone crushers and PSG cone crushers. It is designed with advanced technology and optimized for improved performance, higher crushing capacity, and increased working efficiency.

The hydraulic cone crusher utilizes better eccentricity and crushing frequency to produce a higher quantity of fine grains in the finished products. It can achieve a particle content smaller than the edge of up to 80%, which enhances subsequent processing and reduces overall energy consumption.

This type of hydraulic cone crusher finds applications in various industries, including mining and cement. It is commonly used in situations where strict particle size requirements, high requirements for the finished product rate, and a high degree of automation are essential. If you have any specific questions or need further details, please let me know!

The hydraulic cone crusher has a wide range of applications in various industries including:

Building Industry: It is used for the medium and fine crushing of materials used in construction projects such as sand, gravel, and pebbles. It can be used as a secondary or tertiary crusher in the production of concrete aggregates or other building materials.

Metallurgy Industry: Hydraulic cone crushers are commonly used in the metallurgical industry for the crushing of ores and minerals. It is suitable for crushing various types of ores, such as iron ore, copper ore, and gold ore. It can also be used in the processing of non-ferrous metals and other minerals.

Mineral Industry: In the mineral industry, hydraulic cone crushers are used for the crushing of various rocks and minerals with intermediate and high hardness. This includes materials such as granite, limestone, basalt, sandstone, and more. It is widely used in the production of aggregates for construction and road-building projects.

Overall, the hydraulic cone crusher is versatile and can be used in a wide range of applications where medium to fine crushing of materials with intermediate and high hardness is required.

 

Application of Hydraulic Cone Crusher

The hydraulic cone crusher offers several structural advantages, including:

Hydraulic Safety Device: The crusher is equipped with a hydraulic safety device that automatically protects against overload. In case of an excessive load, the safety device releases the crushing chamber, preventing any damage to the machine. Additionally, the hydraulic system facilitates cavity cleaning, ensuring efficient operation and reducing downtime.

Automatic Control System: The hydraulic cone crusher incorporates an automatic control system, allowing for remote control and by-side control. This feature enhances operational convenience and flexibility, enabling operators to adjust settings and monitor the crusher’s performance from a distance.

Grouped Hydraulic Lubricating Station: The hydraulic lubricating station is compactly arranged, reducing the required area for installation. This design ensures that lubrication is efficiently delivered to the crusher’s components, promoting longer service life and optimal performance. Furthermore, the simplified wiring of the hydraulic system enhances ease of installation.

Adjustable Discharge Opening: The hydraulic cylinder enables convenient adjustment of the crusher’s discharge opening. This capability allows operators to vary the final product size according to specific requirements, offering versatility in a wide range of applications.

Reliable Dust Collector: The crusher is equipped with a dust collector that is sealed by grease. This design ensures the effective containment of dust, reducing pollution and maintaining a clean working environment. The use of grease sealing also contributes to the overall reliability of the crusher, minimizing failures and extending component lifespan.

In summary, the hydraulic cone crusher offers structural advantages such as the inclusion of a hydraulic safety device, automatic control system, compact lubricating station, adjustable discharge opening, and a reliable dust collector. These features provide improved safety, convenience, efficiency, and durability in operation.

Large Hydraulic Cone Crusher

The working principle of a hydraulic cone crusher can be summarized as follows:

Start-up and Motor Drive: When the hydraulic cone crusher is started, the horizontal axis is driven by a motor to rotate. This rotation is achieved through two different-sized wheels that make the eccentric bushing rotate around the axis.

Cyclical Movement: As the cone axis rolls jiggingly, the crushing wall moves near to and far away from the fixed cone wall in a regular pattern. This movement creates a cyclical crushing action.

Crushing Process: The material to be crushed falls between the fixed cone and movable cone. It is continuously pressed and impacted by the movement of the crushing walls. This leads to the reduction in size of the material, as it is crushed into smaller fragments.

Particle Discharge: The particles that meet the desired size criteria are crushed to the qualified size and fall down due to gravity. These particles are then discharged from the bottom of the crusher.

In summary, the hydraulic cone crusher works by utilizing the cyclic movement of the cone axis and the crushing walls to continually crush and reduce the size of the material. The qualified particles are discharged from the crusher.

Working Principle of Hydraulic Cone Crusher

The single-cylinder hydraulic cone crusher and multi-cylinder hydraulic cone crusher have several similarities, including:

Application Range: Both types of hydraulic cone crushers can be used for medium and fine crushing of materials with high and intermediate hardness. They are suitable for a wide range of applications in various industries.

Automatic Control System: Both the single-cylinder and multi-cylinder hydraulic cone crushers are equipped with an automatic control system. This system typically utilizes a PLC (Programmable Logic Controller) and a touch screen interface to monitor and control the crusher’s operation. This feature ensures stable and safe operation, allowing for efficient and reliable crushing.

Easy Replacement of Rolling Mortar Wall: Both types of hydraulic cone crushers do not require the rolling mortar wall to be filled. This means that when replacement is needed, it can be easily and quickly performed. This feature simplifies maintenance and reduces downtime.

In summary, the single-cylinder and multi-cylinder hydraulic cone crushers share similarities in their application range, adoption of an automatic control system, and ease of replacing the rolling mortar wall.

Sure! Here are some differences between the single-cylinder hydraulic cone crusher and the multi-cylinder hydraulic cone crusher:

Model and Crushing Capacity: The single-cylinder cone crusher is available in different models, such as SC-S (for medium crushing) and SC (for fine crushing). On the other hand, the multi-cylinder cone crusher generally has one model, referred to as HP. The single-cylinder cone crusher typically has a larger crushing capacity compared to the multi-cylinder cone crusher. For example, the single-cylinder cone crusher can have a maximum production capacity of 2181 TPH, while the multi-cylinder cone crusher generally achieves a slightly lower production capacity of around 1100 TPH.

Design and Structure: The single-cylinder hydraulic cone crusher features a simpler design and structure compared to the multi-cylinder hydraulic cone crusher. The single-cylinder cone crusher has a single hydraulic cylinder, while the multi-cylinder cone crusher has multiple hydraulic cylinders.

Adjusting Mechanism: The single-cylinder cone crusher usually utilizes a hydraulic adjusting mechanism to adjust the discharge size. In contrast, the multi-cylinder cone crusher often adopts a mechanical or hydraulic adjusting mechanism to achieve the desired discharge size.

Maintenance and Operation: Due to the simpler structure and fewer hydraulic cylinders, the single-cylinder cone crusher generally requires less maintenance compared to the multi-cylinder cone crusher. Additionally, the operation of the single-cylinder cone crusher may be more user-friendly and straightforward.

These are some of the differences between the single-cylinder hydraulic cone crusher and the multi-cylinder hydraulic cone crusher.

Single Cylinder Hydraulic Cone Crusher VS Multi Cylinder Hydraulic Cone Crusher

Zoneding Machine is a specialized cone crusher manufacturer that supplies professional hydraulic cone crushers and spring cone crushers. They offer competitive and reasonable prices in the mining equipment market. If you’re interested in their products or have any questions, they provide free consultations for your convenience. They also have installation and working site information available to assist you.

General Specification

Model	Cavity	Diameter  of large  end of  crushing  cone （mm）	Width of  Feeding  Opening（mm）	Max.  feeding  size (mm)	Adjusting  Range of  Discharge  Opening  (mm)	Processing  capacity（t/h）	Main motor  power（kw）	Weight of  Main  Machine （t）
ZDMHP200	C1	900	210	178	22~38	160~250	160	10.1
	C2		155	132	18~38	145~250
	C3		130	110	14~38	120~250
	F1		118	100	12~25	108~210
	F2		90	76	10~25	81~210
	F3		70	60	8~25	72~210
ZDMHP300	C1	1100	235	200	26~45	230~445	220	17.8
	C2		211	180	20~45	200~445
	C3		135	115	16~45	180~445
	F1		124	105	14~25	160~220
	F2		96	82	12~25	140~220
	F3		70	60	8~25	120~220
ZDMHP400	C1	1400	330	280	26~51	270~630	315	25
	C2		200	170	22~51	243~630
	C3		152	130	16~51	210~630
	F1		135	115	12~25	162~370
	F2		106	90	10~25	126~370
	F3		80	68	8~25	104~370
ZDMHP500	C1	1500	335	285	32~51	365~790	400	34.1
	C2		229	190	25~51	328~790
	C3		180	152	19~51	280~790
	F1		152	130	13~25	202~450
	F2		124	105	10~25	158~450
	F3		88	75	8~25	122~450
ZDMHP800	C1	2000	385	326	32~51	616~1100	630	69.2
	C2		350	298	25~51	522~1100
	C3		280	238	16~51	380~1100
	F1		160	136	13~25	328~730
	F2		120	102	10~25	270~730
	F3		90	77	8~25	166~730

Please note that the data mentioned above may be subject to change as technology improves, and Zoneding Machine reserves the right to modify it without prior notice. The performance of the machines may also vary depending on the specific application. For more detailed information or to clarify any queries, it is recommended to chat online with Zoneding engineers who can provide further assistance.