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Crawler jaw crusher for Sale

What exactly is a crawler-type jaw crusher? What role does it play in mobile crushing?

Compared to tire-type or other mobile crushers, what are the advantages of the “crawler” in a crawler jaw crusher?

tracked-jaw-crusher-complex-terrain-movement
tracked-jaw-crusher-complex-terrain-movement

How to choose the feed opening size of a crawler jaw crusher?

Are the “teeth” of the crawler jaw crusher—the jaw plates—wear-resistant? How long does a set last? Is replacement troublesome?

Tracked Jaw Crusher

Model WT96 WT106 WT120
Dimensions of Transmission Devices Length 14200mm 14900mm 15200mm
Width 2900mm 3000mm 3200mm
Height 3470mm 3600mm 3700mm
Weight 38t 50t 65t
Feeder Hopper Volume 5m³ 5m³ 6m³
Loading Height 3900mm 4100mm 4300mm
FeederModel GZDT3895 GZDT1145 GZDT1245
Unearthed Belt Conveyors Dimensions(Width×Length) 800×9000mm 1000×10000mm 1200×12000mm
Dumping Height 3100mm 3200mm 3400mm
Crusher Model CJ96 CJ106 CJ120
Inlet Dimensions 930×580mm 1060×700mm 1200×870mm
Max.Feeding Size 480mm 560mm 700mm
Main Belt Conveyor Dimensions(Width×Length) 800×9000mm 1000×10000mm 1200×12000mm
Dumping Height 3100mm 3200mm 3400mm
Iron Remover Model RCYQ-8 RCYQ-10 RCYQ-10
Diesel Engine Power 96kw 106kw 132kw
Manufacturer Carter Perkins Carter Perkins Carter Perkins
The Main Machine Power 112.9kw 141.4kw 196.2kw
Ways of Controlling Wired/Wireless (optional) Wired/Wireless (optional) Wired/Wireless (optional)

FAQ

Q1. What exactly is a mobile crushing station used for? How is it better than a stationary production line?
A1: The biggest advantage of a mobile crushing station is its flexibility and convenience. It doesn’t require foundation work and can be quickly relocated or moved closer to the working face. For you, this means significant savings in civil engineering costs and time, enabling faster production startup. It also reduces the internal material transport distance on site, lowering transportation costs and dust. It’s particularly suitable for projects with tight schedules, scattered sites, or those requiring phased progression.

Q2. Crawler-type vs. tire-type mobile crushing station, which is more suitable for me?
A2: It mainly depends on your mobility needs and site conditions. Crawler-type is like a tank, suitable for moving within mines or rugged construction sites, offering flexible relocation but troublesome for long-distance transport; tire-type is like a trailer, suitable for projects with better road conditions that require frequent long-distance transfers across regions. Simply put, choose crawler for on-site flexibility, choose tire for long-distance transfers.

Q3. Mobile crushing stations have several main machine types (jaw crusher/impact crusher/cone crusher). How should I choose?
A3: Choose based on your material and output requirements. Mobile jaw crushers are suitable for primary crushing, handling large, hard materials; mobile impact crushers are suitable for processing medium-soft materials (like limestone, construction waste) and produce good particle shapes; mobile cone crushers are suitable for medium-fine crushing of hard rocks (like granite, river pebbles). Not sure? Tell us your raw materials and finished product needs, and we’ll help you configure the setup.

Q4. What capacity mobile crushing station do I need? How can I estimate reliably?
A4: The capacity stated by manufacturers is usually the “maximum capacity” under ideal conditions; actual output will be lower. You need to consider: What material needs processing (hardness)? What’s the feed size? How much soil/clay content? How fine does the output need to be? Provide this information to the supplier, and let them use their experience to help you choose a model with sufficient margin. Don’t just rely on paper figures.

Q5: Is maintaining a mobile crushing station troublesome? Is the fuel/power consumption high?
A5: Routine maintenance (lubrication, tightening, cleaning) isn’t complex, but hydraulic and electrical systems require some professional knowledge. Mobile stations have compact structures, so maintenance in some areas might be less convenient than stationary plants. Fuel/power consumption is a major operating cost, highly related to equipment power, load, and power system (diesel/electric/hybrid). Choosing a diesel-electric hybrid might save more money in the long run.

Q6: What if one mobile crushing station isn’t enough? Can they be combined into a production line?

A6:Absolutely! Mobile crushing stations are very suitable for combined use, forming a complete mobile crushing and screening production line. For example, use a mobile jaw crusher for primary coarse crushing, followed by a mobile impact crusher or mobile cone crusher for medium-fine crushing, and then add a mobile screening plant for sizing. This combination can meet complex production needs with extreme flexibility.

Q7: When selecting a mobile crushing station, what key points should I focus on besides price?
A7: Price is important, but definitely not the only criterion! Pay more attention to: 1. Quality of core components (main crusher, engine/motor, hydraulic system); 2. Match between actual output and working conditions3. Durability of structural parts (chassis, frame); 4. Cost-effectiveness and supply of wear parts5. Ease and safety of operation and maintenance6. Manufacturer’s after-sales service and technical support capabilities.

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