Lithium Ore Processing Plant Solutions
According to the properties of lithium ore, the more suitable methods for processing are gravity separation, flotation, magnetic separation, or a combination of these methods.
An efficient lithium ore processing plant mainly includes crushing, grinding lines, and beneficiation stages.
How To Build a Lithium Ore Processing Plant: From Pegmatite to Battery-Grade Salts, Choosing the Right Process and Equipment?
Building a successful lithium plant starts with knowing your specific ore mineral (spodumene, lepidolite, etc.). Then, apply tailored crushing, grinding, separation (often DMS and flotation), and purification (like magnetic separation). Converting concentrate to lithium salts (carbonate/hydroxide) usually involves calcination and hydrometallurgy, requiring different equipment.


The path from hard rock lithium ore to the final product is not one-size-fits-all. It depends heavily on the ore itself and the target product quality.
Lithium Ore Type: Mainly Spodumene, Lepidolite, or Something Else? Why Is Mineralogical Analysis the First Step?
Identifying the primary lithium mineral (spodumene, lepidolite, petalite, etc.) through detailed mineralogical analysis is the absolute first and most critical step. These minerals have vastly different processing characteristics, demanding different flowsheets. Assuming a standard process without this data leads to failure.



Why Mineralogy Dictates Everything
Treating all “lithium ore” the same is a fundamental mistake. The specific lithium-bearing mineral dictates the entire processing strategy.
- Critical Differences:
- Spodumene (LiAlSi₂O₆): The most common commercial source from hard rock. Typically processed via Dense Media Separation (DMS) and/or flotation, followed by high-temperature calcination to convert its crystal structure (α to β) before chemical leaching.
- Lepidolite (K(Li,Al)₃(Al,Si,Rb)₄O₁₀(F,OH)₂): A mica mineral. Its flaky nature, tendency to slime during grinding, and difficulty separating from other micas make its flotation much more complex and often result in lower recoveries compared to spodumene. It may require different reagents or hydrometallurgical routes.
- Petalite (LiAlSi₄O₁₀): Another silicate, processed similarly to spodumene but might have different liberation or calcination characteristics.
- Amblygonite (LiAl(PO₄)F): A phosphate mineral, requiring different processing chemistry.
- Beyond Identification: Mineralogical analysis also reveals:
- Grain Size & Liberation: Consider how fine must grind (Ball Mill) to free the lithium minerals. Fine-grained ores are more challenging.
- Associated Gangue Minerals: Consier what waste minerals (quartz, feldspar, mica, tourmaline, iron minerals) are present. And how are they intergrown. This impacts separation choices (DMS, flotation, magnetic).
- Deleterious Elements: Presence of iron, magnesium, calcium etc., impacts final product purity and processing choices.
Rushing into process design or equipment purchase without this detailed understanding is extremely risky. It’s like building a house without knowing if the foundation is sand or bedrock. ZONEDING provides robust initial Crushing Equipment applicable to various ore types, but the downstream path depends entirely on this first analytical step.
How Should Crushing and Grinding Prepare Lithium Ore for Efficient Separation? (Particle Size Control & Liberation)
Crushing (Jaw Crusher, Cone Crusher) and grinding (Rod Mill, Ball Mill) must reduce the ore size sufficiently to liberate the lithium minerals from the gangue. However, over-grinding must be strictly avoided, especially for flotation feed, as it creates excessive fines (slimes) that drastically reduce separation efficiency.

Achieving Liberation Without Over-Grinding
The goal of comminution (crushing and grinding) is precise liberation.
- Liberation Target: The grinding process aims to break the ore just enough so that most lithium mineral particles are detached from unwanted gangue minerals like quartz and feldspar. The target particle size depends on the ore’s specific mineralogy (grain size identified in the analysis step).
- Typical Circuit:
- Crushing: Usually multi-stage, starting with a Jaw Crusher for primary reduction, followed by Cone Crushers or Impact Crushers for finer crushing.
- Grinding: Often uses Rod Mills (which can produce fewer fines) or Ball Mills, typically operating in closed circuit with sizing equipment like Vibrating Screens or Hydrocyclones. This ensures particles only leave the circuit when they reach the desired size.
- The Slime Problem: Lithium minerals, especially spodumene and micas like lepidolite, can be brittle or prone to creating very fine particles (<10-20 microns) if ground excessively. These “slimes” are detrimental to downstream processes:
- In flotation, they consume reagents, hinder bubble attachment, and reduce concentrate grade.
- In DMS, they contaminate the heavy medium.
- Control is Key: Careful control of the grinding circuit, potentially using staged grinding and classification, is essential to achieve liberation while minimizing the generation of harmful slimes.
ZONEDING provides a range of robust crushers, mills, screens, and classifiers necessary for building controlled and efficient comminution circuits tailored to lithium ore preparation.
What Key Role Does Dense Media Separation (DMS) Play in Spodumene Concentration? Is It Suitable for All Lithium Ores?
DMS is a crucial pre-concentration technique for coarse spodumene ore. It uses a dense liquid medium to separate heavier spodumene (density ~3.1-3.2 g/cm³) from lighter gangue (quartz/feldspar ~2.6-2.7 g/cm³). It is generally not effective for fine particles (<0.5mm) or for ores like lepidolite where density differences are smaller or minerals are flaky.

DMS: A Valuable Pre-Concentration Tool
DMS, also known as Heavy Media Separation (HMS), leverages density differences for separation.
- How it Works:
- Ore is crushed and screened to a suitable coarse size range (e.g., +0.5mm to -6mm). Fines must be removed first.
- The sized ore is mixed with a “dense medium” – a slurry of finely ground, dense material (usually ferrosilicon or magnetite) suspended in water, creating a liquid with a controlled density between that of the target mineral and the gangue.
- In a separation vessel (often a cyclone or drum), minerals lighter than the medium density float, while minerals denser than the medium sink.
- For spodumene, the lighter quartz and feldspar float (rejects), while the heavier spodumene sinks (product).
- Advantages for Spodumene:
- Bulk Gangue Rejection: Can remove a large portion of waste rock at a coarse size before expensive grinding and flotation.
- Cost Reduction: Reduces the volume of material needing finer processing, saving on grinding energy and flotation reagent costs.
- Limitations :
- Particle Size: Only effective on coarser, properly sized particles. Useless for fines or slimes.
- Mineralogy: Requires a significant density difference. Less effective if gangue minerals have similar densities or if lithium minerals are very finely disseminated. Lepidolite (density ~2.8-3.0 g/cm³) separation from feldspar using DMS is much more challenging.
- Feed Preparation: Requires rigorous screening (Vibrating Screen) and often desliming beforehand. Medium recovery circuits add complexity.
Conclusion: DMS is a powerful tool for suitable spodumene ores as a pre-concentration step, but it’s not a universal solution for all lithium ores or particle sizes. It typically precedes flotation.
Flotation: The Core Technology for Purifying Lithium Concentrate and Recovering Fines – How to Optimize Reagents and Process?
Froth flotation (Flotation Machine) is essential for concentrating fine lithium minerals (especially spodumene and lepidolite) and achieving final concentrate purity. Optimization requires careful selection of fatty acid collectors, specific modifiers (activators/depressants), pH control (alkaline), and strict management of slimes and water quality.


The Complexities of Lithium Flotation
Unlike many sulfide ores, lithium silicate minerals aren’t naturally easy to float. Their flotation chemistry is sensitive.
- Typical Spodumene Flotation Conditions:
- Collectors: Anionic fatty acids (like oleic acid, tall oil) or their soaps are commonly used. They adsorb onto the mineral surface.
- pH Control: Usually carried out in alkaline conditions (pH 8-9.5), often adjusted using soda ash (Na₂CO₃).
- Modifiers:
- Depressants: Reagents like sodium silicate (water glass) are used to depress quartz and other silicates. Starch or dextrin might be used. Hexametaphosphate can complex interfering ions.
- Activators: Sometimes multivalent metal ions (e.g., Ca²⁺, Fe³⁺) are needed or present, but they require very careful control as they can affect selectivity.
- Key Sensitivities:
- Slimes: Ultra-fine particles (<10 microns) severely hinder flotation by consuming reagents and interfering with bubble attachment. Effective desliming using Hydrocyclones before flotation is crucial.
- Water Quality: Hard water ions (Ca²⁺, Mg²⁺) react with fatty acid collectors, reducing their effectiveness. Iron ions can also interfere. Using soft water or adding sequestering agents is often necessary but adds cost.
- Reagent Balance: The type, dosage, and addition points of collectors and modifiers are critical and highly ore-specific. Small changes can significantly impact performance. Temperature also affects fatty acid efficiency.
- Lepidolite Flotation: Often more complex due to its flaky nature and similarity to other micas. May require different collectors (e.g., amines in acidic circuit) or specific depression strategies for other micas.
Successful lithium flotation requires meticulous control over particle size (avoiding slimes), water chemistry, and the reagent suite, tailored through careful laboratory testing and circuit optimization using equipment like Flotation Machines and Mixer tanks for conditioning.
How to Effectively Remove Troublesome Iron, Mica, and Other Impurities from Lithium Concentrate? (Magnetic Separation & Other Methods)
High-intensity magnetic separation (Magnetic Separator) is the primary method for removing weakly magnetic iron-bearing impurities (like tourmaline, garnet, iron oxides, iron-rich micas) from lithium concentrates. Other methods like gravity separation or flotation might target specific non-magnetic impurities like certain micas.


Purifying the Concentrate
Achieving the stringent purity requirements for lithium concentrates, especially for battery applications, often requires dedicated purification steps.
- Magnetic Separation (Key for Iron Removal):
- Problem: Iron is a highly undesirable impurity in battery materials. Many associated minerals in pegmatites contain iron (e.g., black tourmaline, some garnets, biotite/zinnwaldite mica, minor iron oxides).
- Solution: Lithium minerals themselves are typically non-magnetic or only very weakly magnetic. Iron-bearing impurities are usually weakly magnetic (paramagnetic). Powerful Wet High-Intensity Magnetic Separators (WHIMS) or dry high-intensity separators are used, typically after flotation, to capture these magnetic impurities, leaving a purified, low-iron lithium concentrate.
- Goal: The main objective is purity, not necessarily lithium recovery enhancement. Reducing Fe₂O₃ content to very low levels (often <0.1%) is critical for meeting downstream specifications.
- Other Methods:
- Gravity Separation: If unwanted heavy minerals (like garnet) or specific flaky minerals (like muscovite mica, if separated from lepidolite) are present and liberated at suitable sizes, gravity methods (Shaking Table, Spiral Chute) might be used at certain points in the circuit.
- Selective Flotation: Sometimes, specific flotation steps can be designed to remove problematic silicate gangue or certain types of mica that were not removed earlier.
- Sorting: For very coarse liberated material, optical or X-ray sorting could potentially play a role in removing specific colored or denser impurity minerals.
Effective impurity removal, with magnetic separation being the workhorse for iron control, is essential to transform a basic concentrate into a high-value product acceptable to the demanding battery market. ZONEDING offers various types of Magnetic Separators suitable for this critical purification stage.
What Key Specifications Must a Qualified Lithium Concentrate (like SC6) Meet? How Are These Controlled in the Plant?
SC6 typically refers to Spodumene Concentrate with a target grade of 6.0% Li₂O. Key specifications also include strict maximum limits for impurities like Fe₂O₃, Na₂O, K₂O, and moisture. Control is achieved through careful ore blending, optimizing DMS/flotation performance, effective magnetic separation, and robust process monitoring.
Meeting Market Demands: SC6 Specifications
Typical Target Specifications for SC6 (Spodumene Concentrate):
Parameter | Target Level | Control Method in Plant | Importance |
---|---|---|---|
Li₂O Grade | ~ 6.0% (often 5.5% min) | Ore blending (consistent feed grade), efficient DMS and/or flotation recovery of spodumene, minimizing dilution by gangue. | Primary indicator of value. Determines lithium content. |
Fe₂O₃ Content | < 1.0-1.5% (often < 0.5-0.1% for battery grade precursor) | Careful feed selection (avoid high-Fe zones), efficient magnetic separation (Magnetic Separator) after flotation . | Critical for battery applications. Iron impacts performance/safety. |
Na₂O Content | Low (e.g., < 1.0-1.5%) | Primarily controlled by separating sodium-rich feldspars (albite) during flotation. | Sodium can be problematic in downstream chemical conversion. |
K₂O Content | Low (e.g., < 1.0%) | Primarily controlled by separating potassium-rich feldspars (microcline) and micas during flotation. | Potassium can also interfere with conversion processes. |
Moisture | Low (e.g., < 1-5%) | Efficient dewatering using thickeners (High Efficiency Concentrator) and filters. | Reduces shipping weight and handling issues. |
Particle Size | Specified range | Controlled by grinding circuit classification (Hydrocyclone) and final product screening (Vibrating Screen). | Important for handling and downstream processing (e.g., calcination feed). |
Control Strategy: Maintaining these specifications requires:
- Understanding the Feed: Continuous monitoring of ore characteristics.
- Process Optimization: Fine-tuning DMS density, flotation reagent dosages (Flotation Machine), and magnetic separator intensity based on feed variations.
- Instrumentation & Monitoring: Using online analyzers and regular laboratory sampling to track performance and make adjustments.
- Quality Control Systems: Implementing strict procedures for sampling, analysis, and product management.
Meeting SC6 specs, especially the low iron required for battery precursors, demands rigorous process control throughout the plant.
Does a “Lithium Processing Plant” Need to Include Chemical Conversion Steps from Concentrate to Lithium Carbonate/Hydroxide?
A “lithium processing plant” often refers just to the mineral processing section that produces a lithium concentrate (like SC6). Adding the chemical conversion steps (typically calcination, leaching, purification, precipitation) to produce lithium carbonate or hydroxide is a major, separate undertaking, essentially adding a chemical plant downstream.


Mineral Processing vs. Chemical Conversion
It’s crucial to distinguish between these two stages, which have vastly different technologies, costs, and complexities.
- Mineral Processing Plant (Concentrator):
- Input: Raw lithium ore (e.g., spodumene-bearing pegmatite).
- Processes: Crushing, grinding, DMS, flotation, magnetic separation, dewatering. Uses physical and physico-chemical separation techniques.
- Output: A mineral concentrate (e.g., SC6 Spodumene Concentrate).
- Complexity: Standard mineral processing, though lithium flotation has its challenges.
- Chemical Conversion Plant:
- Input: Lithium concentrate (e.g., SC6).
- Processes (Example for Spodumene):
- Calcination: High-temperature roasting (1050-1100°C) in a rotary kiln to convert α-spodumene to the leachable β-spodumene form. This is energy-intensive and requires precise temperature control.
- Leaching: Dissolving lithium from the calcined spodumene, typically using sulfuric acid.
- Purification: Complex multi-stage process involving pH adjustments, precipitation, ion exchange, and/or solvent extraction to remove impurities (Fe, Al, Mg, Ca, Si, etc.) to extremely high levels (battery grade).
- Precipitation: Reacting the purified lithium sulfate solution with soda ash (Na₂CO₃) to precipitate lithium carbonate (Li₂CO₃), or with caustic soda (NaOH) to produce lithium hydroxide (LiOH).
- Washing, Drying, Packaging: Preparing the final lithium chemical product.
- Complexity: Involves chemical engineering, high temperatures, corrosive reagents, sophisticated purification, and stringent quality control. Significantly higher CAPEX and OPEX than the concentrator.
Decision Factor: Building only a concentrator allows selling SC6 on the open market. Integrating chemical conversion captures more value but requires substantially more investment, specialized expertise, and potentially different permitting. The “processing plant” scope must be clearly defined early on.
From Ore to Concentrate (or Lithium Salt): What Core Equipment Does a Typical Lithium Processing Plant Need?
A lithium concentrator needs crushers ([Jaw Crusher]), mills ([Ball Mill]), screens ([Vibrating Screen]), possibly DMS units, flotation cells ([Flotation Machine]), magnetic separators ([Magnetic Separator]), thickeners, and filters. Adding chemical conversion (for salts) requires rotary kilns, reactors, leach tanks, extensive purification circuits (IX/SX), precipitators, and dryers.
Equipping the Lithium Plant
The specific equipment list depends heavily on the ore type and whether the plant stops at concentrate or includes chemical conversion. ZONEDING provides many core components for the mineral processing section:
Essential Equipment for Lithium Processing
Stage | Equipment Type | ZONEDING Examples | Primary Function | Notes |
---|---|---|---|---|
Mineral Processing (Concentrator) | Focus of ZONEDING’s offerings | |||
Comminution | Crushers (Jaw, Cone, Impact), Grinding Mills (Rod, Ball) | [Jaw Crusher], [Cone Crusher], [Impact Crusher], [Rod Mill], [Ball Mill] | Size reduction for liberation, control fines . | |
Sizing/Classification | Vibrating Screens, Hydrocyclones | [Vibrating Screen], [Hydrocyclone] | Particle size control for DMS feed, grinding circuits, flotation feed prep (desliming). | |
(Optional) Pre-concentration | Dense Media Separation (DMS) Units (Cyclones, Drums) | (Requires specialized DMS suppliers) | Coarse separation of spodumene from lighter gangue. | Requires precise density control medium circuit. |
Concentration | Flotation Cells, Conditioning Tanks | [Flotation Machine], [Mixer tanks] | Selectively recovering fine lithium minerals. | Needs careful reagent and process control. |
Purification | High-Intensity Magnetic Separators (WHIMS, Dry HIMS) | [Magnetic Separator] | Removing iron impurities to meet concentrate specs. | Crucial for battery grade precursors. |
Dewatering | Thickeners, Filter Presses, Vacuum Filters | [High Efficiency Concentrator] | Removing water from final concentrate and tailings. | |
Material Handling | Feeders, Conveyors, Pumps | [Vibrating Feeder], Belt Conveyors, Slurry Pumps | Moving materials efficiently through the plant. |
Building a lithium plant requires integrating equipment from various suppliers, especially if chemical conversion is included. Partnering with experienced providers like ZONEDING for the core mineral processing stages is essential.
What Are the Main Capital (CAPEX) and Operating Cost (OPEX) Components When Building and Running a Lithium Processing Plant?
CAPEX is dominated by equipment purchase (especially mills, flotation, magnetic separators, and kilns/reactors if converting), construction, and infrastructure. OPEX is driven by energy (grinding, calcination), reagents (flotation, leaching acids/bases), labor, maintenance, and increasingly, water management and tailings disposal.
Understanding the Cost Structure:
Capital Expenditures (CAPEX) – Initial Investment | Operating Expenditures (OPEX) – Ongoing Costs |
---|---|
Equipment: Purchase cost of all processing machinery (crushers, mills, flotation cells, magnetic separators, thickeners, filters). Significantly higher if chemical conversion equipment like kilns, reactors, IX/SX is included. | Energy: Electricity for grinding mills, pumps, flotation cells, magnetic separators. Fuel (gas, coal) for high-temperature calcination (if applicable) is a major energy cost. |
Construction & Installation: Earthworks, concrete, steel structures, piping, electrical wiring, equipment installation labor. | Reagents: Flotation collectors, frothers, modifiers; leaching acids (sulfuric acid) and bases (soda ash, caustic soda) for chemical conversion; water treatment chemicals. |
Infrastructure: Roads, power lines, water supply, tailings storage facility, buildings (offices, labs, workshops). | Labor: Operators, maintenance personnel, technical staff, administration. |
Engineering & Design: Feasibility studies, detailed engineering, project management. | Maintenance & Spares: Repairing and replacing worn parts for crushers, mills, pumps, filters, kiln linings, etc. |
Contingency: Allowance for unforeseen costs (typically 10-20%). | Water Management: Cost of sourcing fresh water and treating/recycling process water. |
Tailings Management: Cost of operating and maintaining the tailings storage facility, including long-term monitoring and closure costs. | |
Consumables: Grinding media (balls, rods), filter cloths, laboratory supplies. |
The relative size of these components varies greatly depending on the ore type, flowsheet complexity (concentrator only vs. integrated chemical plant), location (labor/power costs), and scale of operation. Accurately estimating both CAPEX and OPEX is vital for assessing project viability.
What Are the Key Environmental Considerations Regarding Water Use and Tailings Management in Lithium Processing?
Key environmental considerations are the significant water consumption (especially in flotation circuits) and the safe, long-term management of large volumes of tailings. Tailings contain residual process chemicals and fine rock particles. Responsible water recycling and engineered tailings storage are critical.

Environmental Stewardship in Lithium Processing
Sustainable lithium production requires careful management of environmental aspects.
- Water Consumption:
- Challenge: Mineral processing, particularly flotation and wet grinding, uses substantial amounts of water. Sourcing this water can be difficult in arid regions where many lithium deposits are found.
- Management: Implementing efficient water recycling systems using thickeners (High Efficiency Concentrator) and water treatment is essential to minimize fresh water intake. However, recycled water quality must be monitored as it can impact flotation performance.
- Tailings Management:
- Challenge: Processing generates large volumes of tailings – the ground rock left after lithium minerals are removed, mixed with process water and residual reagents. These need secure long-term storage to prevent dam failure or environmental contamination.
- Management:
- Storage Facility Design: Constructing engineered tailings storage facilities (TSFs) with stable dams, liners (if necessary), and water management systems to prevent seepage and ensure physical stability.
- Dewatering: Maximizing water recovery from tailings using thickeners and filters reduces the volume stored and improves stability (e.g., filtered or “dry stack” tailings).
- Chemical Stability: Understanding the potential for residual reagents or minerals in the tailings to leach over time and designing accordingly.
- Closure & Rehabilitation: Planning for safe closure and reclamation of the TSF area after mining ceases.
- Other Considerations:
- Dust Control: Managing dust from crushing, grinding, conveying, and potentially calcination.
- Reagent Handling: Safe storage, handling, and spill prevention for flotation reagents, acids, and bases.
- Energy Footprint: Minimizing energy consumption, especially if using energy-intensive calcination.
Proactive environmental management, particularly for water and tailings, is not just a regulatory requirement but is increasingly important for maintaining a social license to operate and accessing financing. The associated costs must be factored into project economics from the beginning.
How to Evaluate the Pros and Cons of Different Lithium Processing Routes and Future Trends?
Evaluation involves comparing technical factors (recovery, purity achievable based on ore type), economic factors (CAPEX, OPEX, market value of product), environmental impact, and adaptability. Future trends include processing lower-grade ores, direct lithium extraction (DLE) from brines and potentially ores, and optimizing for battery-grade purity.


Choosing the Optimal Path
Selecting the best processing route requires a multi-faceted evaluation:
- Technical Feasibility:
- Ore Suitability : Consider if the ore amenable to the proposed process (e.g., DMS for coarse spodumene, specific flotation for lepidolite). Detailed test work is essential.
- Achievable Recovery & Grade: Consider what percentage of lithium can be recovered into a product meeting target specifications (e.g., SC6).
- Purity Levels: Consider if the process consistently remove critical impurities (Fe, Na, K, etc.) to meet market needs (technical vs. battery grade).
- Technological Maturity & Risk: Consider if the technology well-proven at scale or relatively new and higher risk.
- Economic Viability:
- CAPEX & OPEX: Comparing the initial investment and ongoing operating costs of different routes. Integrated chemical plants have much higher costs.
- Product Value & Market: Assessing the market demand and pricing for the final product (concentrate vs. carbonate vs. hydroxide).
- Sensitivity Analysis: Evaluating how changes in metal prices, reagent costs, or energy costs affect profitability.
- Environmental & Social Factors:
- Footprint: Comparing water usage, energy consumption, tailings volume, land disturbance, and chemical handling requirements.
- Permitting & Social License: Assessing the ease of obtaining permits and community acceptance for different technologies.
- Future Trends:
- Processing Diverse Resources: Developing methods for lower-grade hard rock, clay-based lithium, and potentially reprocessing old tailings.
- Direct Lithium Extraction (DLE): Primarily focused on brines, but research explores adapting DLE technologies to bypass traditional mineral processing steps for certain ore types – still largely developmental for hard rock.
- Enhanced Purification: Continuous improvement in removing trace impurities to meet ever-stricter battery specifications.
- Sustainability Focus: Increasing emphasis on reducing energy/water consumption and minimizing environmental impact.
The “best” route is context-dependent, balancing technical reality (driven by ore mineralogy), economic constraints, market targets, and sustainability goals.
When Selecting Lithium Processing Technology Partners and Equipment Suppliers, Why Choose ZONEDING?
Focus on partners with proven, specific experience in processing your type of lithium ore (spodumene vs. lepidolite). Evaluate their understanding of key challenges (flotation sensitivity, calcination control , impurity removal), their test work capabilities, equipment reliability, and ability to support the production of market-spec concentrate.



Choosing Expertise for Lithium Success-ZONEDING
The specialized nature of lithium processing demands careful partner selection.
- Specific Lithium Mineral Expertise: Don’t accept generic mineral processing experience. Look for demonstrated success with the specific lithium mineral(s) present in your ore (spodumene, lepidolite, etc.). Their challenges are different. ZONEDING can offer these cases for you.
- ZONEDING can understand key process steps:
- Comminution Control: Ability to design circuits that liberate effectively while minimizing slimes. ZONEDING offers suitable [Crushing Equipment] and [Ball Mills].
- DMS Application (if relevant): Understanding its role and limitations.
- Flotation Know-How: ZONEDING has deep understanding of lithium flotation chemistry, reagent selection, and sensitivity to water/slimes.
- Calcination Expertise (if converting spodumene): ZONEDING can offer chemical conversion design – precise temperature control is vital.
- Purification Capabilities: ZONEDING can provides high-intensity magnetic separation ([Magnetic Separator]) for critical iron removal.
- Robust Test Work Facilities: ZONEDING has access to labs capable of comprehensive mineralogical analysis and detailed beneficiation test work (grinding, DMS, flotation, magnetic separation, potentially bench-scale calcination/leaching) on your ore.
- Reliable & Appropriate Equipment: For suppliers like ZONEDING, assess the robustness, efficiency, and suitability of their equipment (crushers, mills, screens, flotation cells, magnetic separators) for the specific demands of lithium processing. Look for quality manufacturing and materials.
- Focus on Market Specifications: ZONEDING can understand the critical quality parameters (Li₂O grade, Fe levels, etc.) for the target market (technical vs. battery grade) and can design a process to consistently meet them.
- Comprehensive Support: ZONEDING has the ability to provide engineering support, installation supervision, commissioning assistance, training, and ongoing technical service/spare parts.
Partnering with organizations that possess deep, demonstrated expertise in your specific type of lithium ore processing significantly increases the likelihood of building and operating a successful, profitable plant.
Conclusion
Building a successful lithium processing plant requires deep understanding of your specific ore. From meticulous mineral analysis to controlled processing steps like DMS, flotation, and purification, every stage demands precision. Choosing the right technology partners and robust equipment is essential to navigate the complexities and meet final product specifications.