Gypsum Briquetting Machine

Introduction and Application of Gypsum Briquetting Machine

The gypsum briquetting machine is primarily used to suppress desulfurization gypsum powder, and the resulting pressed balls can be used as retarders in cement plants. This machine has found extensive application in the building material industry in recent years. It offers several advantages, including high molding pressure, easy demolding, high efficiency, low energy consumption, low failure rate, and convenient repair.

The gypsum briquetting machine is available in five different types according to their yield. The direct pressing without subsequent drying process is particularly beneficial for integrating into existing production processes, as it results in high forming strength. Furthermore, its suitability for various forms of transportation helps to minimize the packaging cost.

The gypsum compactor, along with its supporting equipment, allows for the compression of desulfurized gypsum powder into compact and moldable ball products without the need for any adhesive. This method has been successfully implemented in numerous power plants and cement plants across China, yielding favorable results in terms of high yield and good hardness.

Features and Performance of Gypsum Briquetting Machine

Structure Features

The structure of the gypsum briquetting machine is designed to facilitate the pressing of desulfurized gypsum powder, phosphor gypsum, and natural gypsum into compact balls without the need for any additional binder. This machine is characterized by its ability to achieve a high ball forming rate, resulting in a high yield of briquettes with strong structural integrity.

The gypsum briquettes produced are convenient for transportation and storage due to their compact size and shape. These briquettes have been successfully utilized in numerous power plants and cement plants, where they have been put into operation with positive results.

The gypsum briquetting machine offers several performance advantages:

• Energy conservation and environmental protection: The machine promotes the utilization of waste materials, such as desulfurized gypsum, reducing the need for the extraction of raw materials. This helps to conserve energy and lower environmental impact. Additionally, the compacted briquettes can be used as a substitute for traditional fuel sources, further contributing to energy conservation.
• Improved utilization of waste and cost savings: By converting waste materials like desulfurized gypsum into compacted briquettes, the machine helps to maximize the utilization of these resources. This not only reduces waste but also saves costs associated with waste disposal.
• Compatibility with grinding machines: The gypsum briquettes produced by the machine do not cause sticking when they are put into a grinding machine. This ensures smooth operation and does not negatively impact the output of the mill.
• Compact structure and convenient maintenance: The machine is constructed with a compact structure, making it easy to install and maintain. Its simple operation allows for efficient use and minimal downtime.
• Long service life and low failure rate: The main roll of the machine is made from high-quality alloy steel, which enhances wear and pressure resistance. This patented material ensures the machine has a long service life, reducing the frequency of failures and associated repair costs.

Features of Gypsum Briquetting Machine

Final Briquettes of Gypsum Briquetting Machine

Finished Shapes of Briquetting Machine

The gypsum briquetting machine is typically composed of two main parts: the feed part and the drive part.

The feed part is responsible for ensuring the uniform feeding of the material into the double rollers. It achieves this through a quantitative feeding mechanism that accurately measures and controls the input of the gypsum powder.

The drive part of the machine is equipped with a hydraulic system. This hydraulic system provides the necessary power for the compaction process. It includes a hydraulic pump that drives the movement of the piston shaft. The front end of the piston rod supports the bearing block, which applies pressure to the gypsum powder during the briquetting process.

Together, these parts function to compress and shape the gypsum powder into compacted briquettes.

The working principle of a gypsum briquetting machine involves the following steps:

1. Material Feeding: The gypsum powder is fed into the machine through a feeder hopper. The amount of material is controlled by the adjustment gate of the hopper, ensuring a precise and consistent feed.
2. Pressure Generation: Power for the briquetting process is generated by the hydraulic circuit, hydraulic control valve, and accumulator. As the material enters the space between the two rollers, the forming pressure gradually increases until it reaches the maximum pressure at the double roller connector.
3. Briquetting Process: Once the maximum pressure is reached, the rollers begin to rotate in opposite directions at a constant speed. This running-in-reverse motion of the rollers compresses the gypsum powder between them. The high pressure and rolling action cause the material to be compacted and shaped into briquettes.
4. Ball Separation: After passing through the production line, the compacted material enters a state of ball separation. At this stage, the molding pressure rapidly decreases, allowing the briquettes to separate from each other.

By following these steps, the gypsum briquetting machine effectively transforms loose gypsum powder into compacted briquettes that are easier to handle, transport, and use.

Customer Case

Gypsum Briquetting Machine Manufacturer

Zoneding Machine is a reputable manufacturer of gypsum briquetting machines, specializing in the production of flue gas desulfurization gypsum briquetting machines and phosphogypsum briquetting machines. These machines are widely used in power plants and cement plants to effectively utilize gypsum waste.

Zoneding Machine has successfully implemented desulfurization gypsum briquetting plants with numerous customers, helping them achieve waste recycling objectives. If you are interested in learning more about our professional desulfurization gypsum briquetting plants, you can visit our production sites for more information.

Please note that the given information is hypothetical and should not be regarded as a factual statement.

General Specification

Model	Roller Diameter (mm)	Capacity(t/h)	Power(kw)	Reducer
ZDMQ290	290	1-2.5	5.5-7.5	350
ZDMQ360	360	3-5	7.5-11	350
Heavy ZDMQ360	360	3-5	7.5-11	400
ZDMQ430	430	5-8	15	400
Heavy ZDMQ430	430	5-8	15	500
ZDMQ500	500	8-11	30	650
ZDMQ650	650	10-15	37-45	750
ZDMQ750	750	20-25	45	750
ZDMQ850	850	20-28	55	850
ZDMQ1000	1000	25-35	90	1000

Please note that the information provided about Zoneding Machine and their gypsum briquetting machines is subject to change due to improving technology. Zoneding Machine reserves the right to make updates and modifications without prior notice. The performance of the machines may vary depending on the specific application. For more detailed and up-to-date information, it is recommended to chat online with Zoneding engineers.